Safe Lifting Techniques in Warehouses

SAFETY FIRST ,WATCH AND LEARN Every Lift Deserves a Thoughtful Plan. Just watched a beautiful video that served as the perfect reminder: Lifting operations may look routine… until they go terribly wrong. We can't afford to rely on luck. Every lift, big or small deserves intentional planning, clear communication, and the right people on the job. Here are 10 basic but critical checks for Safe Lifting Practices: 1. Ensure lifting equipment is in good condition, inspect every equipment before use 2. Make sure it’s certified by a competent person 3. Prepare a lifting plan tailored to the task 4. For routine lifts, a solid HIRA (Hazard Identification & Risk Assessment) must be in place 5. Communicate the lifting plan or HIRA with the entire crew 6. The rigger and Banksman must be trained and competent 7. Barricade the lifting area to keep unauthorized personnel away...stop all simultaneous task in the cone of exposure or travel path. 8. Remove any loose materials from the load to prevent drops 9. Always ensure no one is in the line of fire 10. The crane operator must be licensed and qualified And if anything feels off? STOP the task. RE-ASSESS. It's better to pause and stay safe than to rush and regret. Let’s keep using visual content, real experiences, and simple checklists to spread awareness and keep our people safe on every site, every time. Because every lift affects more than just the load, it affects lives. #SafeLifting #SafetyFirst #StopAndReassess #LineOfFire #HIRA #RiggingSafety #CraneSafety #LiftingOperations #HSELeadership #OilAndGas #ZeroHarm #SafetyAwareness #WorkSafe #ThinkBeforeYouLift #ConstellationHSESolutions #CompetenceMatters #SafetyCulture

The worker hand was placed in the "line of fire" between the heavy object and a stationary surface. This unfortunate accident occurred because of the following expected causes: - Improper manual handling and lifting techniques "It was there no clear tag line"  - The large bag was not adequately secured during movement or positioning.  - Lack of situational awareness and inadequate communication during handling operations. - Lifting accessories was not valid. What we can do from HSE side: -Conduct a Risk Assessment Before any lifting activity, a thorough risk assessment must be completed to identify potential hazards and mitigation measures. - Review of Lifting Documents & Certifications Before starting any lifting activity a comprehensive review of all related documents and certificates of inspection's must be conducted. -Use Mechanical Aids, Certified Riggers & operator. Utilize mechanical lifting equipment with valid inspection certificates. Activities must only be performed by certified riggers and under competent supervision. - Tag line. Ensure tag lines are used to control loads and keep workers out of the danger zone. - Establish an Exclusion Zone Set up a clearly marked exclusion zone around the lifting area to prevent unauthorized or unsafe access. -Manual Handling Training Provide targeted training for workers on safe manual handling techniques, including hazard awareness and proper body positioning. -Communication Protocols Reinforce the importance of clear communication and task briefing before and during lifting operations.

Lifting Operations Awareness / Elevating Safety Key Risks in Lifting Operations Equipment Failure: Improperly maintained lifting equipment can fail under load. Struck-by Incidents: Improper control or communication can lead to objects hitting personnel. 4 Load Instability: Unbalanced or unsecured loads can shift, leading to accidents. Pinch Points: Risk of workers getting caught between equipment and loads. Essential Safety Practices for Lifting Operations 1. Plan Every Lift - Conduct a detailed risk assessment and lifting plan for each operation. Use Method Statements tailored to the load and environment. - Identify and assign responsibilities to all involved personnel. 2. Inspect Equipment Thoroughly - Daily Pre-Use Checks: Inspect slings, chains, hooks, and lifting devices for wear or damage. - Ensure equipment is certified and regularly maintained per regulations. 3. Utilize Proper Lifting Techniques 1 Secure the Load: Ensure the load is balanced and rigged properly to prevent shifting. Use Rated Equipment: Only use lifting devices that match the weight and specifications of the load. - Avoid overloading equipment beyond its safe working load (SWL). 4. Maintain Clear Communication Use Signalmen/Spotters: Designate trained personnel to guide operators and ensure clear visibility. - Use standardized hand signals or reliable communication devices like radios. 5. Create a Safe Work Environment -Establish Exclusion Zones: Restrict access to non-essential personnel during operations. PPE: Ensure all workers wear appropriate personal protective equipment (helmets, gloves, steel-toe boots, etc.). • Emergency Protocols: Ensure all workers know the procedure in case of a failure or incident. *Benefits of Prioritizing Safety in Lifting Operations Reduced Incidents: Lower risk of injuries and fatalities. Increased Efficiency: Proper planning and execution minimize delays. ✔ Boosted Morale: A safe workplace builds trust and confidence among team members. By implementing these practices, we ensure that a safe operation is always a successful operation. Let's prioritize safety, share our insights, and promote a culture where every worker returns home safely. #HSESAIYED #safetyawareness #Safetytraining #constructionsafety #Highlitsafety #Safetyofficer

LIFTING OPERATION LINE OF FIRE "Line of Fire" is a critical hazard in lifting operations, referring to any potential exposure to injury from the release of energy during the movement of a load or equipment. This means being in the direct path of an object that, if it were to move unexpectedly, could cause a worker to be hit, struck, pinched, impaled, crushed, or caught between objects. Line of fire hazards in lifting operations includes falling Lloads, swinging loads, pinch points, released energy, equipment malfunction, vehicle/equipment movement. CONSEQUENCES Injuries from "line of fire" incidents in lifting operations can range from minor (e.g., pinched fingers) to severe, including amputations, crushing injuries, and fatalities. MITIGATION AND CONTROL MEASURES FOCUSING ON THE HIERARCHY OF CONTROLS Elimination Can the load be moved or installed without a lift? Can personnel be removed from the area entirely during the lift? Can the need for lifting be reduced?. Substitution Is there another type of lifting equipment or method that is inherently safer. Isolation Exclusion Zones (Red Zones): Establish clear, well-marked exclusion zones around the lifting area. These zones must be barricaded and access strictly controlled, with only essential personnel permitted. Engineering Controls Anti-collision Systems: For multiple cranes, implement systems to prevent collisions between cranes or their loads. Warning Alarms/Proximity Detectors: Use technology to alert personnel of approaching loads or equipment. Taglines: Use taglines to guide and control suspended loads, allowing workers to maintain a safe distance. Ensure taglines are the appropriate length and handled safely (never wrapped around body parts). Proper Rigging: Use correct and inspected rigging (slings, shackles, etc.) for the specific load and ensure they are in good condition. Administrative Controls Thorough Planning and Risk Assessment: All lifting operations must be properly planned by a competent person, including a detailed lifting plan or method statement that identifies risks and outlines control measures. Competent Personnel: Ensure all personnel involved (crane operators, riggers, signal persons, supervisors) are trained, certified, and competent for their roles. Communication: Clear and continuous communication between all team members during the lift. Supervision: Adequate and competent supervision of all lifting operations. The supervisor should have the authority to stop the lift if conditions become unsafe. Pre-start Meetings: Conduct daily pre-start meetings to discuss the lifting plan, potential hazards, and roles. Signage: Erect clear warning signs. Dynamic Risk Assessment: Continuously assess risks throughout the lift, adapting to changing conditions. Personal Protective Equipment (PPE) While PPE is the last line of defense, it is essential. This includes hard hats, safety glasses, high-visibility clothing, safety footwear, and gloves.